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In this Q&A article, Rohit Ghosh, Commercial Head of Paperboard, APRIL Group, outlines the reasoning behind the company’s move to into the packaging sector following the commissioning earlier this year of its new state-of-the-art paperboard manufacturing plant in Pangkalan Kerinci, in Riau province, Indonesia.

What is driving APRIL’s move to paperboard?
We have seen a continuing increase in demand for more environmentally friendly, fiber-based packaging products in recent years. There are a number of factors at play here, including the growth in e-commerce, food production and the delivery market worldwide. We are also seeing a move away from single-use plastics in many markets, along with rising demand among consumers for greater use of renewable and recyclable materials.

As of now, it looks like demand for paperboard in Asia is set to increase by more than 3% every year up to 2030. So, our move to paperboard is aligned with major global trends in the packaging space. But this is also part of our growth strategy. We want to focus on opportunities in the emerging bioeconomy where renewable, bio-based materials are going to be used to meet demand for sustainable products.

What is BoardOne’s competitive advantage?
Our plant is vertically integrated from plantation through to products. Our paperboard operation benefits from a proven and reliable supply chain and a sustainable source of high quality fibre from sustainably run plantations. This ensures a consistent supply of product as well as resource efficiencies because of cost and supply chain synergies. Another key differentiator for us is our enduring commitment to quality, productivity and cost, along with our focus on stable quality, stable supply and stable service. In sum, BoardOne is the optimal choice for customers looking for a sustainable, superior quality, renewable, bio-based paperboard product.

Where is the fibre supply coming from to meet this demand?
The fiber requirement will come from our own concessions, Supply Partners and third-party suppliers. We continue to uphold our 2015 no-deforestation commitment across the entire fibre supply chain and any supply to the mill, including those from third-party sources, will have to be compliant with our Sustainable Forest Management Policy.

We also have a target to increase the productivity of our existing plantations by 50% by 2030.  So we have been investing considerable resources in R&D, land optimization, and in improvements in our silviculture.

How can you assure stakeholders that the BoardOne operations are aligned with APRIL’s sustainability commitments?
Sustainable practices are built into our manufacturing processes. In particular, our manufacturing processes benefit from responsible use of chemical, water and waste systems. Likewise, we have an ongoing commitment to the increased use of renewable energy.

Our paperboard business is also covered by our APRIL2030 commitments. These commitments commit our company to the delivery of specific, measurable sustainable growth targets, as well other goals in the areas of climate, nature and inclusive progress. In a nutshell, we want our customers to be clear that sustainability is our business model across our operations.

What sustainability certifications do your paperboard operations have?
We have PEFC certification in place for our paperboard operations. For food contact applications, we have FDA and ISEGA certifications. We also have several applications for other certifications in progress, including the EU Label and Singapore Green Label standards, as well as ISO 14001. Again, we want to give our customers absolute assurance that we are fully compliant with all relevant sustainability and environmental impact standards, both nationally and internationally.

What are the main target markets and industries for BoardOne?
There is a whole range of industries around the world that need high quality, sustainably produced packaging, from the pharmaceutical, electronics and FMCG sectors, to food service and other general packaging applications. There is also considerable potential in using recyclable paperboard, due to the higher quality and design standards expected by a growing consumer base.

How does BoardOne fit into the operations of APRIL and RGE?
Our paperboard expansion is a natural extension of our business and part of our continuing diversification into downstream products. The close integration of our estate and plantation operations with our production facilities means our paperboard business can be seamlessly incorporated into APRIL and RGE’s wider fibre operations. We should also emphasise that our paperboard business is fully aligned with APRIL’s SFMP 2.0 sustainability commitments and RGE’s sustainability vision. Ultimately, at APRIL, we see ourselves operating at the heart of the bio economy and our paperboard operations are absolutely a part of this.

svg+xml;charset=utf — APRIL Asia
sustainable growth — APRIL Asia

Method

Waste disposed is recorded through various means of measurement including estimation of weight by waste type. Particular waste types as described above are measured as a wet waste and converted to a bone dry (BD) weight. The wet waste weight is multiplied by the consistency of each waste type to determine the BD. The consistency is predetermined by the lab.

Baseline
71kg/T

Performance 2022

On Track

sustainable growth — APRIL Asia

Method

The DPTW utilisation rate and % of textile waste per tonne of product will be based on R&D lab/pilot/demo procedures.

Baseline
0%

Performance 2022

In Development

sustainable growth — APRIL Asia

Method

Water consumption per tonne of product is calculated based on water consumed in the production of saleable pulp, paper, viscose staple fiber and viscose yarn measured by flow meters, via calculation and water balances divided by the production figures for saleable pulp, paper, viscose staple fibre and viscose yarn.

Baseline
28 m3/T

Performance 2022

Not Progressing

sustainable growth — APRIL Asia

Method

Soda content within the liquor cycle and losses are determined by means of mass balance based on daily lab analysis.

Lime volume in the lime kiln and losses are determined by means of lime make-up.

The recovery rate is calculated net of the percentage of make-up amounts added. The annual figure is based on the average monthly recovery rate.

Baseline
96%

Performance 2022

Not Progressing

inclusive progress — APRIL Asia

Method

Number of Mill and Nursery contractor calculated based on Man Power data which grouped by gender level calculated as a monthly average.

Baseline
2571

inclusive progress — APRIL Asia

Method

The number of own and supply partners employees is calculated based on year-end Man Power data which is grouped by gender. The identification of leadership position refer to employees’ grade D2 or Manager level and above.

Baseline
55 women employees in leadership positions

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

Women’s effective participation is identified from the participation list for each program. Percentage of female participation is calculated by the number of women participating divided by the total participants.

Baseline
34%

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

In development

Baseline
In development

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

In development

Baseline
In development

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

In development

Baseline
In development

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

We engaged third party to conduct assessment in APRIL-supported schools using the framework that was developed by Research Triangle Institute (RTI) and USAID.

Baseline
In development

Performance 2022

Progressing

inclusive progress — APRIL Asia

Method

Poverty mapping is identified through:

  1. Desktop analysis using National Statistics, Village Potential Statistics, SMERU Poverty Map.
  2. On-the-ground verification through FGD, village transect walk, interview with community.

Baseline
3%

Performance 2022

Progressing

thriving landscapes — APRIL Asia

Method

Peer-reviewed scientific journal publication standards

Baseline
1

Performance 2022

On Track

thriving landscapes — APRIL Asia

Method

Documentation of Participation (presentation of papers or posters) in national and international dialogues, workshops and conferences

Baseline
6

Performance 2022

On Track

thriving landscapes — APRIL Asia

Method

Number of scientists from universities and research institutions that have collaborated with APRIL on peatland management during the calendar year

Baseline
9

Performance 2022

On Track

thriving landscapes — APRIL Asia

Method

Wood deliveries (excluding open market supply) to the mill are used as a basis to calculate MAI (Tonnes/ Ha/Yr). The MAI is based on the 3 year area weighted rolling average growth for all closed compartments.

Baseline
20T/ha/yr

Performance 2022

On Track

thriving landscapes — APRIL Asia

Method

Methodology to be developed specific to animal species and does not include plants. Qualifying initiatives may vary widely in nature but must have the animal protection as the primary objective.

Partnerships will be developed and documented in line with an overarching strategy prioritizing stakeholders and threats specific to the country of Indonesia assessed.

Performance 2022

Progressing

thriving landscapes — APRIL Asia

Method

May include various initiatives relating to conservation of RTE species to be defined in a priority list, initiatives may be conducted solely or in collaboration with other stakeholders.

Baseline
2

thriving landscapes — APRIL Asia

Method

Methodology to be developed to measure change in ecosystem services and values over time (carbon sequestration, water provision, resource provision including fish and honey)

Baseline
not yet developed

thriving landscapes — APRIL Asia

Method

Reports for reforestation of previously encroached and degraded area including all areas where assisted natural regeneration, planting or enrichment planting of species that improve habitat value have taken place during the year but excludes natural regeneration.

Baseline
275 ha

Performance 2022

Progressing

thriving landscapes — APRIL Asia

Method

Area within conservation is derived from land bank which is based on land cover analysis and is updated annually to capture any boundary changes, land use changes or measurement data.

Baseline
0 ha Net loss

Performance 2022

Not Progressing

thriving landscapes — APRIL Asia

Method

Landscape conservation funding includes restoration and conservation costs associated with the RER as well as the allocation of a proportion of the costs related to APRIL’s maintenance of conservation values under its production-protection model. The allocation is based on proportionate amount of each cost that is related to conservation and restoration.

The wood volume is based on wood delivered to the Mill.

Baseline
USD$0.7 per tonne of plantation fiber

Performance 2022

On Track

climate positive 1 — APRIL Asia

Method

Mill

Calculate from the records of fuel types used the amount consumed in boilers to generate power, heat and steam including energy use for mobile & including transportation. Each of the fuel types are converted to energy expressed by Giga Joule Lower Heating Value (GJ LHV) following the IPCC guidelines.

Baseline: 87%

Performance 2022

On Track

Forest Operations

Calculate from the records of fuel types the quantity consumed by major categories of forest management activities by Fiber operations.

This covers energy used for Forest operations, infrastructure including wood transport from estate to mill; When a blend of fuel types is used (such as B20) the contribution to renewable and cleaner energy targets is calculated separately for each fuel rather than considering the blend as a cleaner fuel type.

Baseline: 19%

Performance 2022

Progressing

climate positive 1 — APRIL Asia

Method

APRIL follows the international GHG protocol as developed by WRI/WBCSD to develop its emissions profile. The total emissions measured as emissions intensity is calculated based on tonnes of Scope 1 and 2 Mill Greenhouse Gas Emissions per tonne of product (paper, pulp and viscose). The emissions boundary scope covers gate-to-gate (wood processing in wood yard until pulp, paper and viscose production) of the three main GHGs: CO2, CH4, and N2O.

Baseline
0.55 tCO2e/product tonne

Performance 2022

On Track

climate positive 1 — APRIL Asia

Method

To quantify the total GHG emission and removals across APRIL’s land bank from land use, APRIL follows the GHG Protocol Agricultural Guidance and IPCC Guidelines for Agricultural, Forestry, and Other Land Use. To detect the land cover change within the look-back period, i.e. 20 years APRIL utilized the remotely sensed data.

The GHG emission will be calculated as the total of carbon stock changes in woody biomass and soil organic carbon and include all major carbon fluxes such as peat decomposition, plantation growth and harvesting, and fires.

To quantify the amount of carbon unit to balance the emission, the Verified Carbon Standard (VCS), the Climate, Community and Biodiversity Standards (CCB), or other internationally accepted standard will be used.

Performance 2022

Progressing

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